Todd Fillingham

Posts Tagged ‘custom furniture’

The next table. part 4

In furniture, furniture making, shop, the process, work on February 25, 2009 at 4:59 pm

The delivery date nears and I still want to apply a few more coats of finish so it looks like, once again, I won’t be able to take the time to properly photograph a piece before it leaves the shop.

I have been building up the polyurethane finish to a point which I can then sand it flat.

pedestal_tbl_fn2

pedestal_tbl_fn3

At this point the table is ready for the final coats.

pedestal_tbl_fn5

Although these shots don’t really show it there is a subtle wood grain showing through.

Here’s the table with two more coats to go.

pedestal_tbl_fn4sml

Part 3 is here.

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Oh what a long time it’s been…

In furniture, furniture making, shop, the process, work on January 28, 2009 at 5:35 pm

…since I’ve last posted.

I have been working on such a number of interesting projects. There’s one, really interesting one that has been mostly in the planning stages.  I’ll have to wait just a little longer before I can post about it. But, I’ve been busy in shop as well.

I’ve been working on a couple of tables for a long time client. Both of these are headed for my client’s Florida home. The first one is a very large coffee table. It measures 88″ by 55″. But the wild thing about it is that it is not flat. The top is wavy.

Todd cutting the table to size.

Todd cutting the table to size.

Here I am cutting of the end of the glued up butternut planks. The table was too big to run through my table saw and a sharp handsaw works just as well.

The planks had a natural curve to them so during glue up I took as much advantage of this as possible.

Carving the surface with disc grinder.

Carving the surface with disc grinder.

Here you can see some of the waviness. The table was so large and heavy that I had to plan my work to minimize how often I turned the piece over. I carved out the bottom face first then flipped it using a block and tackle.

wavytbl_lift

I used a number of tools to shape the top.  Here are a few, ready at hand.

wavytbl_tools

The final sanding was very tedious, but since this table was to be varnished with a gloss spar varnish it was very important. I spent a lot of time carefully sanding the top.

Careful sanding was a must.

Careful sanding was a must.

The table is wrapped in blankets now and I haven’t taken any pictures of the final finish. I’ll try and get to that before the trucking company shows up.

Update: I found s few more images.

One of the base units being fit to the table top.

One of the base units being fit to the table top.

This and the next picture is of the table upside down as the two boxes that act as the base for the table are being fit to the wavy underside of the table top.

The 2 base boxes being fit.

The 2 base boxes being fit.

The next project was another table with curves, for the same clients. That’ll be in the next post.

Update 2: I pulled back the blankets and took a picture of the finished table top.

wavy_tbl_fin

Biedermeier

In Biedermeier, antique, architecture, design, furniture, furniture making, the process, work on May 20, 2008 at 10:59 am

Armoire base by Todd Fillingham

I’ve been fortunate enough to have been commissioned to design and make a number of furniture pieces in the Biedermeier style. This is somewhat unusual in that my studio is located in the Midwest (of the North American continent). The one style that has been consistently popular in this region has been Arts & Crafts. It’s always pleasant to explore styles of other periods and regions.

The Biedermeier style evolved from the economic and political changes that swept Europe in the first half of the 19th century. Often thought of as a response to the French Empire style it has been characterized as resulting from the growth of the bourgeoisie in German speaking regions of Europe after the defeat of Napoleon at Waterloo in 1815. As with many efforts to shake off the old and make a change some of the furniture that emerged from this era was awkward and clunky.

As a designer and craftsperson I sought to avoid the poorly proportioned and unbalanced look and try and discover elements of the Biedermeier style that were graceful. One of the first that struck me when studying Biedermeier furniture was the use of veneers in a way that tied a piece, particularly cabinetry, together into a unified whole. It is sometimes called a waterfall affect in which the grain is matched through all elements of a face and around onto the top. A detail from a piece I created can show this march of the grain.

I added red arrows to help illustrate this affect. You may be able to see it as well in this full image of the piece.

Even though the various parts and sections of the casework were not all aligned onto the same frontal plane, as if projected onto a flat screen, the use of the veneer grain contributed to what I see as a very modern look. It has a look as if the parts were punched out of one sheet of material and then folded around to create a three dimensional case. I also sometimes see it as if pigment was poured over the piece and allowed to drip down the front. Because it is the natural grain it is very naturalistic and at the same time very graphic. Perhaps this is why I often think of the Biedermeier style as a transitional style. It is by no means at a dead end. It is pointing to modernism.

By the way, it is not altogther clear where the term Biedermeier comes from. Joseph Aronson in his “Encylopedia of Furniture” from Crown Publishers 1965 says “[t]he name derives from a comic-paper character, Papa Biedermeier, symbol of homely substantial comfort and well-being –Gemutlichkeit.” And Hakan Groth says, “The term ‘Biedermeier’ is often wrongly assumed to be the name of a cabinetmaker or designer of the period. During the late 1840s in Austria and Germany, the preceding era (1815-1847) was subject to a barrage of satire, which finally led to the very furniture being mocked.” I have also seen reference to a fictional, comic poet named Biedermeier. It is clear however that this style did veer into regions that were easily mocked. Without jumping into an extended discussion about absolute values of design I will say that I wanted to work with the elements of Biedermeier style that could be brought together with a sense of proportion, balance and grace.

At the time I was exploring Biedermeier design I was doing almost all of my design work on paper in pencil and sometimes watercolor and colored pencil. Here is drawing of a chair I designed followed by a picture of the final piece.

In as much as the Biedermeier style was a reaction to the much more, perhaps, pompous Empire style it used a very similar vocabulary. It was far from revolutionary. It sought to adjust and perhaps contain some of the excesses the emerging bourgeoisie felt were beyond the pale. Among some of the elements that were retained and sometimes re-interpreted was the use of black to contrast with the grain of the fruit woods commonly used. Gone were the gold and the gilt however, except perhaps as discreet functional accents such as pulls. Another element retained was the column, that reference to Roman dominance and power. The Roman column was also and quite likely even more a symbol of stability. And it was in the use of the column that I was able to start to work out the proportions that I would use. For the columns used in western European design derive from the classical orders of Greek and Roman architecture.

There is a great reference book that I use quite a lot, “Cabinet Making and Millwork, Tools Materials Layout Construction” by Alf Dahl (who at the time was Head of the Building Trades Department of the Los Angeles Trade-Technical Junior College) and J. Douglas Wilson (who at one time was the curriculum supervisor for Trades and Industries at the Los Angeles City Schools), originally published in 1953 by the American Technical Society. In just over 300 pages this classic comprehensively covers and amazing amount of material. I may do a post just about this one book one day. For now I want to introduce two illustrations found in the book that show the classical orders and how proportions for various elements are derived from the diameter (D in the figures) of the column.

Click for larger size.

click for larger image

There are many ways to approach proportion and balance in design. Using the classical orders seemed appropriate historically when designing Biedermeier style furniture although it wasn’t always practical. All of this work was custom design work and as such I had to take into account the view of two clients in this case, the interior designer I was working with and the end user client. Sometimes I had to adjust proportions to meet the functional needs of my clients. I always try to do this adjustment within some coherent framework. In some cases I work with the proportions ascribed by the Golden Mean and have found that much of the architecture derived from the classical orders also relates to the proportions derived from the Golden Mean. Much has been written about the Golden Mean. All I will do here is draw your attention to a very interesting book on the subject by Gyorgy Doczi, “The Power of Limits, Proportional Harmonies in Nature, Art & Architecture” published in 1981 by Shambala press.

Here is a study I did for a proposed design for the desk pictured above.

The proposed column design is drawn horizontally across the top, many of the other proportions were derived from this element.

Another piece from this series was this large armoire, the base is shown at the top of this post.

The bedroom set was completed by two night stands and a bed.

This is a detail of the column base for the bed.

Another project that was related to the Biedermeier style of furniture I was fortunate to work on was a dining table I designed and made to go with a set of antique Biedermeier chairs a client had purchased. The interior designer I worked with on this project and the client had seen a table that they wanted to go with the chairs. The table had a solid top and they were looking for a glass top so they approached me. They gave me a small clipping of a small section of the carved legs that they particularly liked of the original table. I was able to create a table that was carved on both sides of the rails so that when one viewed the rails and legs through the glass top the whole piece looked finished. The table was then finished by Catherine Lottes using stains, glazes and gold leaf. Below are some images of the carved table base before and after the finish was applied.

Table carving by Todd Filingham

The challenges I’ve found when working in a wide variety of styles are part of the reason I love this work so much. You may have noticed that the style of work I’ve shown in his post is not very close to a lot of my other work. Nevertheless I find it fascinating that in being a craftsperson and working in other styles in which you have to actually create a real object or set of objects in the real world you have an opportunity to unwrap layers of history and thought. You are uncovering the same practical and aesthetic problems others, sometimes long ago, have worked on. Through your hands you can touch the ideas of others.

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The Design Process: A Table, part 2

In business, design, furniture, work on November 28, 2007 at 4:25 pm

The dialog with my clients generated an interest in two of the sketched designs I had created, sketch #3 and sketch #4.

Table sketch #3 by Todd Fillingham Table sketch #4 by Todd Fillingham

Sketch #4 was derived from an earlier table I had made and shown in my portfolio. Jackie had wanted to be sure and have the table legs as far out towards the edge of the table top as possible to maximize leg room under the table. Both of these designs accomplish that as part of the design motif.

Since these designs were quick ideas drawn to look for a direction to move in to accomplish a final design I felt that they needed some refining. I discussed this with Jackie and Peter and got their impressions. From those discussions I created two designs, one of each table.

At this point I’ve started looking at the joinery as well as other technical considerations so that I don’t present a design that would be too expensive to accomplish. Here is design #3.

Dining table by Todd Fillingham

I had also modeled the site, the clients kitchen, in my 3D cad program and was able to place the table within that model to give my clients an idea of the scale of the table and how it would look in their space.

 

Dining table by Todd Fillingham

I did the same process for design #4.

 

Dining table by Todd Fillingham

I’ll show another view of the rendered model here. I provided Jackie and Peter with several views of each but am not posting them all here to save some of my bit space.

 

Dining table by Todd Fillingham

 

Dining table by Todd Fillingham

 

For both designs I also created line drawings with dimensions. Here is the line drawing for table #4. Click to get a larger view. Dining table by Todd Fillingham

 

Now it was up to Peter and Jackie to decide which of the two they liked the best or whether they would like to think about another approach. Their house had several elements that were of the Prairie/ Arts and Crafts genre. One of the elements of Arts and Crafts style is the use of exposed joinery and table #4 has more explicit exposed joinery. They eventually decided on #4.

After they made their decision I worked out a bid price for them and we signed a Commission Agreement detailing the design, materials, price, completion date and delivery details. I then created shop drawings, selected the lumber and built the table.

Here is a detail of the completed table showing the exposed joinery.

dsc00143.jpg The cherry will darken with age and exposure to light. The kitchen it went into had plenty of light exposure and that is why I rendered the models in dark cherry as the finished table would soon darken.

Jackie and Peter were quite happy with the table. As a matter of fact they wrote this testimonial for me:

Todd Fillingham is the best kept secret of a craftsperson in Milwaukee. He has a beautiful portfolio of lovely, creative and usable furniture. I have known Todd for 25 years but it was only when I heard his name sponsoring an NPR show did I think- “he is the one to design a perfect table for our newly remodeled kitchen.” And I was right. He looked at the site, he listened to my ideas, he did an array of drawings, he made a few alterations after discussions and he used both his sense of design and what I wanted with his skill and computer savvy to do a picture of a table that is exactly what he then produced in beautiful cherry wood. We thought the price was reasonable for this utilitarian piece of art.

Jackie Boynton

 

 

The Design Process: A Table, part 1

In business, design, furniture, work on November 27, 2007 at 6:36 pm

I’ve been meaning put up a post that describes the process I go through in designing a simple project such as dining table. This project was completed this fall.

The client contacted me about a dining table for a new kitchen they had recently added. The client, Jackie Boynton, and I discussed the general requirements and set an appointment or me to visit her house so that I could get a sense of the space and other furniture they had.

The table would need to regularly seat 3 and occasionally seat 4. Once I got to the site it appeared that an oval shape top would be appropriate. The new kitchen was contemporary enough, with large windows and clean woodwork for an oval to work, the space was somewhat small for a rectangle and we did not want to constrict the traffic flow of a busy kitchen, used for cooking, homework, family gathering and many other activities.

I eventually established a comfortable table size by taking measurements of the site, modeling the site in my 3D cad program and by using my “ergo man” model. This is a model I’ve created to allow me to assure enough room for table settings as well as many other ergonomic design concerns in many projects. Here’s a screen shot of this model:

ergo-man.jpg

Here’s an image I took while on site of the area the table would eventually occupy.p6050001.jpg

You can see the old table, obviously too small.

I manipulated this image in my photo editing application and added a rendering of an early sketch idea for a table to get a sense of the style direction I should be going towards.

adjusted.jpg

This process of manipulating the image in a photo editing program is awkward and doesn’t allow me to measure the clearance around the table and to get a good idea of how the table will look so I modeled the space in the 3D cad program and was able to drop in various rough ideas for table designs.

To get a dialog going betwenn Jackie and myself about the table design I created a series of 3D sketches and quickly rendered them and was able to email them to her and her husband, Peter. They were able to discuss them and get back to me. Here’s a link to my Flickr set showing several of these sketches:

byntn-sktch-thmb.jpg

I think that these designs have a lot of potential and look forward to interesting another client into having me finish one or more of them.

In part 2 I’ll show the two finalists that Jackie and Peter chose, the eventual final choice and the completed table.

collage and chair design

In business, design, furniture on November 15, 2007 at 6:21 pm

Here’s a closer look at the collage I created for the “client pages” page I’ve been working on.

Chair design collageI created it to communicate a little about the typical process of designing a piece for a client. In this case the piece was to be a chair in the Biedermeier  style to accompany the desk, armoir, bed and two night stands I had already designed and built. I worked with an interior designer hired by the client whom I had been working with for some time and she gave me the basic criteria and some ideas about the design concerns.

I found several images from various sources and created some quick sketches based on these historical examples. We had a meeting, the interior designer and I with the client and I was able to narrow down what the client wanted. Based on this discussion I drew a set of scaled, hard line drawings and eventually a color rendering using colored pencils, ink and water colors.  The client was happy with this design and I was able to proceed to doing the final shop drawings and fabrication.

I’ve been using a computer 3D modeling program for some time, Rhinoceros, and  a rendering program called Flamingo to generate the rendered images, however at the time I designed this chair I was not familiar with the program enough to be  able to quickly sketch out the ideas I had from my research so I relied on my earlier skills with pencil and ink. The important thing is to communicate as clearly as possible to a client what you are thinking and to be able to listen very closely to their response. I feel that it is very important to put as much care and attention into this phase of a project as I try and do with the fabrication and finishing. I hope that this collage will help communicate this to prospective clients.

Surf Board Table

In design, furniture, surfing, web on November 2, 2007 at 4:05 pm

In searching and reviewing all the images on my hard disk yesterday to find the ones I want to put up on my web site I remembered this great coffee table I designed and made for a fellow surfer. This was something I wanted to be sure and show. Unfortunately I could not find it on my computer. Eventually I started looking in various CDs I’d burned and finally found it in a zip archive. Actually, the file I found was the Rhino file I’d created to do the design work. After all that searching I though I might as well put it up on my blog today as it will still be sometime before I can show it on a new web site.

Rhino let’s me create simple line drawings like this:Urf Board Table by Todd Fillingham

as well as renderings using Flamingo. Here’s a rendering that I created then used Paint Shop Pro to reduce the number of colors used to slim down the file size. By doing that it made a nice ring pattern reminiscent of water on the floor.

Surf Board Table rendering by Todd Fillingham.

In designing a surf board coffee table I wanted to express some sense of the curve of a wave under the table top. I chose to abstract that curve and make use of the negative space around the structure to give some dynamism to the design. The curved space varies as you change your view point.

This is a good example of a design that really has to have several jigs to accomplish the joinery. Now that I have worked them out and have saved my construction notes I hope to sell a few more. The price for this table would start at $1,000. The price will vary depending on the wood species used.

I would love any feedback on this design.

Todd

Fillingham Art Furniture Design

web site progress

In furniture, web on October 31, 2007 at 3:10 pm

portfolio page mock-up

I’ve been working on the heart of my new web site, the portfolio. The biggest problem I have is that I have a lot of images of my work that fall into a variety of categories. Part of what I’m trying to do is generate orders for furniture that I’ve already designed and made, that I have worked out the various jigs and templates needed to make the work and that I can therefore offer for sale at prices lower than I would have to charge if I were to make just one of these designs. I also want to generate more commission orders, which are my bread and butter. I would also like to show my sculptures and sell some of them through the site.

Although this could be confusing and may be on my current site I am hoping to create something of a synergistic effect on my new site, carefully threading between the Charybdis of confusion and the Scylla of too categorical and didactic approach, so that viewers will get excited, or at least very interested in my work, whether they want a made to order, already designed piece or a custom designed commission piece.

I do have to set up the categories though. Art is self explanatory. I am characterizing the work I’ve done for other people as “previous commission work”. A little long, but some people have told me that they weren’t sure what I meant when I showed them pieces as “commission work”. The next category is a little trickier. I am calling it “current designs”. This will be the work that I have developed the production processes for and will initially sell on a made to order basis. Any pieces that sell well will be further developed so that I will have some level of inventory, at least of major components, so that I can ship orders quicker.

There is another category that I will slip into the current designs category, these are pieces that I have designed and not yet built but will sell at a price point as if I’ve already done the preliminary development on. I also would like to show sketches and design ideas. These are to spark new commissions by again developing an interest. Right now I’m not sure how I’ll display that material.

The portfolio page as I see it now will have a “nav bar” under the main heading that essentially has the three main “tags” for the categories plus a “show all” “tag”. Clicking on any of these will sort the thumbs that run vertically on the left. Clicking on a thumb on the far left will bring the data and images associated with that thumb into the central section that “floats” more or less in the vertical center of the screen as the page is scrolled. At least, that’s the idea. I’ve sent Nate my mock-ups, I’m sure he’ll be busy for a while.

Analogy

In furniture on October 29, 2007 at 10:10 pm

I’m always searching for ways of expressing the difference between the furniture I make and mass produced furniture available from the large stores. The other evening as I was cooking dinner an analogy occurred to me. It’s not a perfect analogy, but it has stuck with me long enough to have some value.

Having a piece, or several pieces of hand made, custom designed furniture in your home and having mass produced furniture is a little like having your own healthy teeth and having a set of false teeth. False teeth are great when you need them, but they hardly compare to your original set. They are both teeth yet they are so different.

I hope I’m not making your teeth grate. I’ll try and come up with better analogies.

Todd